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The Mercury Sportmaster CLE Torquemaster Lower Unit Service and Racketing Gearcase Rebuild Manual in PDF for the Mercury 2.4 and 2.5 Liter is available here for immediate download. This includes standard and counter rotating instructions with diagrams, exploded views  illustration all the parts with a part number and description.

 

This 167-page Rebuild Service Manual covers the components and service procedures for the lower unit of 2.4, and 2.5 Liter Mercury V6 2-stroke outboard engines produced.

 

It includes detailed instructions on disassembly, inspection, reassembly, and torque specifications for various components like the driveshaft, gear housing, and propeller shaft.

 

The manual is divided into different sections, dealing with both standard and counter-rotation gear housings. It also explains the use of specific tools required for service and guides handling bearings, shims, and seals.

 

Key focus areas in this section include:

 

  • Gear housing specifications and tolerances for pinion depth, forward and reverse gear backlash.

 

  • Gear lubricant filling instructions and propeller installation.

 

  • Procedures for checking and setting the correct backlash and shimming to ensure proper gear operation.

 

  • It also emphasizes proper handling of parts during reassembly to ensure longevity and optimal performance of the lower unit.

 

The Mercury Hi-Performance Gearcase Service Manual is available here for immediate download in PDF format which includes the full 167-pages with exploded views (samples shown) of the lower unit.

Mercury 2.5 Sportmaster CLE Torquemaster Lower Unit Service Rebuild Manual

SKU: SMRM-77
$10.00Price
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